Complex Electromechanical Equipment Manufacturing & Engineering Support

At PEKO, we help innovative companies bring complex electromechanical equipment to life through vertically integrated manufacturing, advanced engineering support, and turnkey production services. Whether you’re preparing for a manufacturing transfer of a mature product line or navigating the challenges of scaling new electromechanical systems, PEKO is the partner to make it happen.

Request A Quote

 

What Are Electromechanical Systems?

Electromechanical systems are devices that combine mechanical components (like gears, actuators, and housings) with electrical and electronic elements (such as sensors, PCBs, motors, and wiring) to perform complex functions. These hybrid systems are critical to industries like automation, robotics, energy, medical devices, and aerospace—where functionality depends on the seamless integration of mechanical structure and electrical intelligence.

Examples of electromechanical assemblies include:

  • Motion control subsystems and actuator platforms
  • Control panels and human-machine interfaces (HMIs)
  • Motorized laboratory instruments and diagnostic devices
  • Embedded systems with PCB, wiring, and sensor integration
  • Custom robotics and automated material handling systems

At PEKO, we specialize in designing, building, and integrating these sophisticated assemblies into fully functional units that meet the strictest quality, performance, and safety standards.

Why OEMs Choose PEKO When Outsourcing Electromechanical Equipment Builds

PEKO is an engineering-first contract manufacturing partner trusted by OEMs to deliver fully integrated electromechanical equipment solutions from concept through production.

Unlike suppliers that simply manufacture and assemble parts, we offer a comprehensive, holistic approach designed specifically for complex, high-tech builds. Our teams work across disciplines to engineer electromechanical systems that meet exacting specifications and perform reliably in mission-critical environments. Here’s what sets PEKO apart:

  • Technical Expertise: Our multidisciplinary engineers don’t just review drawings and prints—they speak your language and understand how every subsystem connects and performs. Whether it’s servo tuning, cable routing, or enclosure design, we collaborate closely with you to improve DFM, optimize integration, and ensure your system is ready for manufacturing at scale.
  • Vertical Integration: We own every critical manufacturing process in-house—from precision machining and sheet metal fabrication to electro-mechanical assembly and functional testing. This gives us unmatched control over quality, scheduling, and traceability while eliminating handoffs that often introduce risk, rework, and delays.
  • Flexible Engagement: We support both build-to-print production transfers and collaborative engineering partnerships. Whether you’re looking for a partner to refine your prototype or manage full-rate production, our team adapts to your goals, timeline, and technical roadmap, offering the agility and structure needed for success at any stage of development.
  • End-to-End Management: PEKO assigns a dedicated program management team to oversee your entire project—from documentation and sourcing to production, testing, and delivery. With centralized communication and real-time oversight, we reduce complexity, improve responsiveness, and keep your program on track.
  • Quality & Compliance: We are ISO 9001, ISO 13485, and AS9100 certified, offer full lot traceability, and provide comprehensive support for first article inspections, PPAP documentation, and regulated build packages. Cleanroom assembly is available when required, and supplier management protocols ensure validated components from trusted sources.

Electromechanical Contract Manufacturing

PEKO offers comprehensive services to support every phase of your product’s lifecycle—from early-stage design assistance to post-production support. Our capabilities include:

Common Electromechanical Systems We Build

We’ve supported some of the most innovative companies around the globe, delivering thousands of high-precision electromechanical systems each year from our Rochester, NY facilities. Across every vertical, PEKO’s team provides the rigor, compliance, and quality required by modern OEMs.

Example Applications:

  • Aerospace & Defense Systems: Ruggedized electromechanical equipment for aircraft, satellites, and other defense applications.
  • Medical & Laboratory Devices: High-precision instruments for diagnostics, imaging, and other critical functions.
  • Industrial Equipment & Automation: Custom process machines, robotic systems, automated production lines, and special purpose machinery.
  • Clean Energy & Power Systems: Integrated systems for renewable energy and infrastructure.

From Prototype to Production: When is the Right Time to Outsource to PEKO?

Many of our customers come to us at these critical stages:

  • Production Transfer: You’ve outgrown your current supplier or in-house resources and need a reliable partner to assume production—with the infrastructure, documentation controls, and process discipline required to ensure a seamless transition and long-term continuity.
  • Design Optimization: You’ve developed a working prototype or early-stage system, but before scaling, you need engineering support to improve manufacturability, eliminate cost drivers, and enhance system performance—guided by a team that understands the full build process.
  • Ramp-Up & Scaling: With your prototype validated, you’re preparing for pilot builds or full-rate production and need a partner who can efficiently scale manufacturing—managing machining, fabrication, wiring, assembly, testing, and documentation within a single, cohesive operation.
  • Product Launch Support: You’re introducing new electromechanical systems to market and need a partner who can manage everything to ensure a successful launch—from coordinating supply chain development and prototyping to production planning and system integration.
  • Technology Migration: You’re modernizing a legacy product with updated components or control systems and require technical support to manage the integration of new technologies, ensuring seamless compatibility, minimal risk, and full system functionality.

If any of these situations sound familiar, PEKO can help.

Supporting Manufacturing Transfers

One of PEKO’s core specialties is the seamless transfer of electromechanical product lines from existing suppliers. We follow a structured onboarding and risk mitigation process to ensure continuity and performance, including:

  • On-site teardown and BOM verification
  • Reverse engineering of undocumented subsystems
  • Fixture replication and test protocol development
  • Documentation rebuild and process mapping
  • Pilot builds and pre-production runs
  • Dedicated transition project management

With PEKO, you won’t lose tribal knowledge in the transition. Our goal is to replicate—and often improve—your existing performance metrics while reducing cost and lead time.

Optimizing New Electromechanical Systems

We also frequently work with OEMs in the development stage who need support optimizing early electromechanical designs. Our engineers and technicians help you refine designs to improve manufacturability, minimize supply chain risks, and validate function before committing to scale.

This includes:

  • Identifying hard-to-source components
  • Improving cable management or enclosure fitment
  • Reducing part count or assembly complexity
  • Supporting prototype-to-production ramp-ups

Our collaborative model is designed for speed, transparency, and long-term support.

Ready to Get Started? Let’s Talk.

Partner with a team that understands the complexity of electromechanical equipment—and knows how to build it right. From prototypes to production transfers, PEKO delivers the precision, integration, and support your system demands. Request a quote and let’s start building today.