PEKO provides motion control integration for OEMs developing industrial machinery, automation systems, test equipment, and complex electromechanical products. We work with customer drawings, schematics, bills of materials, software requirements, and acceptance criteria to integrate motion systems into complete, production-ready equipment.
Whether your motion architecture is already defined or still requires technical review, PEKO can support the program from design finalization through system integration, testing, and production scale-up.
Motion Control Integration for OEM Equipment
PEKO integrates customer-defined motion systems into industrial equipment and automation programs. Our scope can include mechanical and electrical integration, motion control programming, system configuration, controls coordination, and verification of interfaces with PLCs, HMIs, sensors, and safety systems.
We can procure and integrate specified components across single-axis and coordinated multi-axis architectures. Each program is executed according to the equipment design, functional requirements, acceptance criteria, and production goals.
Motion Control Engineering & Design Support
When elements of the motion architecture still require refinement, PEKO can assist with finalizing the customer-defined motion control system design before production. Our motion control engineering services help OEMs close technical gaps, reduce integration risk, and prepare the approved design for manufacturing.
Support may include reviewing motor, drive, controller, and feedback-device compatibility; confirming power and communication requirements; coordinating PLC, HMI, and safety interfaces; and refining the controls approach for integrated motion control. PEKO can also assist with final component selection, prototype-stage troubleshooting, motion control automation requirements, and design-for-manufacturing improvements.
The objective is to translate the approved motion control design into a documented, production-ready system that can be integrated, configured, tested, and built consistently as equipment volumes scale.
Programming, Configuration, & Integration
PEKO coordinates the controls software, electrical components, and mechanical hardware required for an integrated motion control system.
Motion Control Programming & Configuration
Programming and configuration support may include:
- Motion controllers and PLC coordination
- Servo drive and motor configuration
- Encoder and feedback setup
- Homing and initialization sequences
- Position, speed, and torque commands
- Motion profiles and axis synchronization
- HMI communications
- Interlocks, alarms, and recovery sequences
PEKO develops this work around the customer’s approved controls architecture and functional specifications. Our engineers can also troubleshoot drive faults, communication errors, feedback issues, and motion-sequence problems identified during integration.
Motion System Hardware Integration
PEKO integrates customer-specified components such as:
- Servo motors
- Linear actuators
- Ball screws and linear guides
- Servo and motor drives
- Motion controllers
- Encoders and feedback devices
- Home and limit sensors
- Single-axis and multi-axis systems
Our scope may include component procurement, mechanical installation, alignment, control-panel assembly, power and feedback wiring, cable and harness integration, and connection to the broader machine controls.
Linear actuators, ball screws, stages, guides, couplings, and bearings can be installed as part of the approved linear-motion assembly. Servo-driven and multi-axis systems can be integrated with their motors, drives, controllers, feedback devices, and machine interfaces. For an educational overview of these technologies, read our guide to the key components of a motion control system.
Multi-Axis Motion Control Automation
PEKO supports motion control automation involving independently operated or coordinated axes. Integration may include axis synchronization, homing and travel limits, sensor feedback, PLC communication, safety interlocks, and fault recovery.
These integrated motion systems are commonly incorporated into gantries, positioning stages, automated assembly equipment, inspection systems, pick-and-place equipment, robotic mechanisms, and material-handling machinery.
Integrated System Verification
PEKO verifies integrated motion functions against the customer’s specifications, operating requirements, and acceptance criteria. The goal is to confirm that motors, drives, controllers, feedback devices, and machine interfaces operate together as intended within the complete equipment system.
Motion-specific verification may include drive startup, direction and travel checks, homing sequences, encoder and sensor feedback, position commands, interlocks, coordinated axis movement, alarm handling, and fault recovery.
When issues are identified, PEKO can troubleshoot programming, configuration, wiring, communications, feedback, and mechanical integration to help prepare the motion system for final acceptance and production.
From Prototype to Production
PEKO supports motion control systems integration across prototype, pilot, and production builds. Engineering, supply chain, manufacturing, quality, and test teams work together to establish the controlled components, configuration records, work instructions, and verification methods needed for repeatable production.
As a motion control system integrator and manufacturing partner, PEKO helps OEMs move from an approved design to a scalable equipment build.
Motion control integration can be delivered alongside PEKO’s broader controls engineering services or incorporated into an automation equipment manufacturing or electromechanical equipment manufacturing program.
Motion Control Applications & Platforms
PEKO supports motion control integration for applications including:
- Automated assembly and inspection equipment
- Semiconductor manufacturing systems
- Medical and laboratory equipment
- Gantry and positioning systems
- Robotic and pick-and-place equipment
- Material-handling systems
- Industrial test equipment
- Process and production machinery
We work with customer-specified platforms from manufacturers such as Beckhoff, Galil, Trio Motion Technology, Kollmorgen, Parker Hannifin, Allen-Bradley, HIWIN, THK, SMC, Tolomatic, Promess, and Newall. PEKO is not limited to these manufacturers; components are selected, procured, configured, and integrated according to each program’s approved design.
Discuss Your Motion Control Integration Requirements
Whether your motion architecture is fully defined or requires additional engineering review, PEKO can support design finalization, programming, configuration, hardware integration, and production scale-up. Share your drawings, schematics, bills of materials, functional requirements, and production goals to discuss your equipment program.