Contract Assembly for a Defense Radar Program
Challenge
A major defense OEM engaged PEKO to support a highly visible, multiyear program centered around the mechanical infrastructure of an advanced radar system. The core deliverable—a ruggedized 8’x8′ precision assembly—serves as a mission-critical platform in both domestic and international defense markets. The OEM faced significant challenges due to the structure’s complexity, strict tolerance requirements, and limited capacity among existing suppliers. They needed a reliable U.S.-based partner to fabricate, assemble, and deliver high-precision units at production scale under a rigorous quality system.
Solution
PEKO manufactured nearly all parts in-house using large-format CNC machining and sheet metal fabrication processes. A dedicated assembly cell was developed and managed internally to ensure high throughput and consistent quality. The team utilized riveted fastener techniques and applied wet-paint coatings in controlled environments to meet stringent military specifications. PEKO collaborated closely with the OEM to develop customized control plans, visual work instructions, and verification protocols. Source inspections were conducted at PEKO’s facility to streamline delivery and maintain compliance. PEKO also managed all outsourced operations as part of a comprehensive turnkey assembly model.
SUccess
PEKO enabled the OEM to expand production capacity by over 40%, easing bottlenecks while meeting all quality, delivery, and compliance requirements. The success of this program led to PEKO’s ongoing role as a key supplier for the radar platform and opened the door to several related defense manufacturing projects.
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